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The Fly Ash Initiative at Bhadrachalam

ITC’s Bhadrachalam factory, along with its colony, comprising residential units, guest houses, clubs, staff canteens and bachelors’ hostels, has undertaken major recycling efforts. The fly ash generated from the boilers in the Bhadrachalam Mill is converted into building bricks. The Staff Colony is constructed from these fly ash bricks. Requirements are also generated from the neighbourhood industrial and residential colonies to which these bricks are supplied.

Of the total solid waste generated by ITC, the three large paperboards and paper units contributed 86.7% in 2004-05 (2,43,460 tonnes). These units recycled 78.6% of waste this year. The yet-to-be recycled waste comprises fly ash (15.1%), lime sludge (4.8%), wood bark, chips and mixed plastic (1.5%). Various plans and projects (additional brick making capacity, biomass gasification etc.) are underway to achieve 100% recycling within the next 2-3 years.

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Recycling of Solid Wastes by ITC Businesses (in percentage)

Image of graph displaying Recycling of Solid Wastes by ITC Businesses

The specialty paper mill at Tribeni made remarkable progress in recycling and reusing solid wastes. During the year, 99.6% (40,767 tonnes) of the total waste was recycled (29% in 2003-04). At the Bhadrachalam unit, dedicated efforts have resulted in the improvement of solid waste recycling. 75.1% of waste was recycled this year compared to 53.3% in 2003-04.



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