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Packaging Paperboard in India

 

ITC’s Paperboards and Specialty Papers Division is India’s largest and most technologically advanced paper and paperboards business. ITC caters to a wide spectrum of packaging, graphic, communication, writing, printing and specialty paper requirements through its four world-class mills in India. Having pioneered many speciality applications like cigarette tissues, packaging boards, aseptic cartons and gypsum liners, ITC’s Paperboards and Specialty papers business enjoys market leadership in the value-added paperboards segment, and also has a significant share of the Indian paperboards market. It is also the largest Indian exporter of coated boards.

The product range includes:

Virgin
Folding Box Boards
Solid Bleached Boards
Recycled
Coated Duplex
Whiteback
Coated Duplex
Greyback
White Liner
Liquid packaging
Gypsum Liners
Cupstock
Barrier coated cartonboards
Cast coated paper & boards
 
Woodfree fine papers
MG Kraft papers
Opaque papers

Decor Surface, Printing & barrier papers – Unbleached Kraft base

Cigarette Tissues
Electrical insulation papers
Niche papers
 
Coated Cards
Ivory Cards
 

ITC takes great pride in servicing a large cross-section of industry requirements – from cigarette tissues to FMCG cartons, from electrical insulation papers to gypsum board liners, from decorative laminate base to writing and printing papers and much more. ITC straddles the entire spectrum of paperboards – from 100% virgin, food-grade boards to 100 % recycled, eco-friendly boards.

Some of ITC’s prominent paperboard brands are:

Folding Box Boards: Cyber XLPac, Cyber Cypak, Cyber Propac
Solid Bleached Sulphate Boards: Safire Graphik, Art Maestro, Carte Persona
Poly coated boards: Indobev, Indobarr
Recycled boards: Ecoviron, Fusion

Each of the mills specializes in a range of products. Together, these units produce more than 500000 TPA of paper and paperboards that meet stringent quality requirements across the world. All four manufacturing units are ISO 9001, ISO 14001 and OHSAS 18001 certified and meet strict Environment, Health and Safety norms.

The unit in Bhadrachalam is India’s largest integrated pulping and paperboard manufacturing unit. It boasts of equipment supplied by internationally renowned suppliers for pulping processes, paper machines, web detection & inspection systems, and finishing & packing lines. Currently the unit produces high-end virgin and recycled boards for packaging and graphic applications, as well as fine printing papers. With the commissioning of an advanced new paper machine (PM6) at Bhadrachalam, by April 2008, ITC will enlarge its presence in the writing, printing and copier papers segment.

The Kovai unit currently focuses entirely on recycled boards, servicing requirements for both greyback and whiteback recycled boards.

The Tribeni unit specializes in fine papers and tissues and the product range from this unit comprises opaque papers for fine printing like the Bible, dictionaries, cigarette tissues, medical grade papers, anti-rust papers, electrical insulation papers, decor surface, printing and barrier papers.

The Bollaram unit manufactures specialty boards such as cast coated papers and boards, poly extrusion coated barrier boards and C2S art boards and brief cards. ITC has also commissioned a second poly-extrusion in February 2008 to meet the growing requirements of barrier boards.

Customers are at the core of the business. This is reflected in the diverse range of products, grades and value added services. There is a strong focus on partnering customers to co-create and deliver  superior solutions, enhancing their competitive advantage.

The Business' quality philosophy is reflected at every stage – from the selection of clones used for growing pulpwood to world-class manufacturing facilities to the finishing and packing lines. It embraces the relevant skills and competencies of employees, managers and specialists as well.

A dedicated network of regional sales offices, an extensive dealer and agent network in India and across the globe enables ITC’s Paperboards and Specialty Papers business to reach out to customers in more than a 100 different locations. With the division-wide implementation of Enterprise Resource Planning (ERP) by 2009, the business will also offer customers an enriched experience through enhanced connectivity and web-access to many of the services that are currently handled offline.

ITC’s commitment beyond the market finds a strong expression in the Social and Farm forestry programmes spearheaded by the business. These programmes help create millions of man hours of employment for the rural poor, besides being a sustainable source of high-quality raw material for the business. ITC’s Research and Development efforts in creating disease resistant, high yielding clones help farmers realize greater yields in a shorter time – from land that may be otherwise unproductive. 80,000 hectares of planted area stands testimony to ITC’s commitment to sustainable forestry.

Supporting the cause of clean technology, ITC is a front-runner in introducing environment-friendly Elemental Chlorine Free (ECF) technology, and more recently, Ozone bleaching in India. ITC’s focus on being a carbon-positive, water-positive, zero-solid waste disposal organization leads it to constantly develop ways of reducing, reusing and recycling.

ITC’s Paperboards and Specialty Papers business has also been a first-mover in the field of collecting and recycling post-consumer waste from residential localities, corporate and educational institutes. ITC reaches out directly to consumers with its Wealth Out of Waste (WOW) campaign, that has been successfully implemented in select locations across central and southern India, and will soon be reaching other locations across the country.


  
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ITC's Paperboards & Specialty Papers business has won numerous awards for quality, environmental management systems and product excellence:
 

Operations & Energy

Indian Manufacturing Excellence Gold Award 2007 and 2006 to Unit Bollaram by Frost & Sullivan in acknowledgement of the achievement in sustaining and maintaining manufacturing excellence.

Paper Mill of the Year 2005-06 Award to the Bhadrachalam paperboards mill by the Indian Paper Manufacturers Association (IPMA).

Five Star rating from the British Safety Council to Bollaram & Kovai Unit in 2007 and Tribeni Unit in 2006. In 2007, Tribeni Unit was also awarded the Sword of Honour. These awards are given for excellent performance in Health & Safety management.

The CII conferred the National Award for Excellence in Energy Management and National Award for Excellence in Water Management for 2007 & 2006 and also the Best Innovative Project Award in 2006 to the Bhadrachalam Unit. The awards were given for successful implementation of energy saving projects and for significant reduction in specific energy and water consumption. Unit Kovai has also been declared as the Excellent Water Efficient Unit under National Award for Excellence in Water Management 2007.

The CII conferred the National Award for Excellence in Energy Management, Best Innovative Project Award and National Award for Excellence in Water Management 2006 to the Bhadrachalam Unit. The awards were given for successful implementation of energy saving projects and for significant reduction in specific energy and water consumption.

National Award for Energy Conservation 2007 & 2006 to Unit Tribeni from the Ministry of Power & Non-conventional energy sources. Unit Bhadrachalam won the same award in 2005.

Environment

The Greentech Environment Excellence Gold Award 2008, 2006 and 2004 in the manufacturing sector, for the Bhadrachalam factory. Through these awards the Greentech Foundation recognizes industrial and service sector organizations for their outstanding achievements in environment protection.

'Top Green Rating' in 2004 by the Centre for Science & Environment (CSE). The Bhadrachalam Unit was adjudged as India's most environment-friendly paper mill.

Golden Peacock Award – 2003 – The World environmental foundation presents this award for the highest achievement in environmental management

Others

Capexil's Top Export Award 2005-06, 2004-5 and 2003-04 for the 5th consecutive year in recognition of highest exports in value terms, in the Paper and Paperboard category.

The prestigious Indira Priyadarshini Vrikshamitra Award for outstanding contribution to the cause of afforestation and the development of wastelands.


 

 
Link to Press Release :-

    Links to Press Reports :-

R&D helps ITC to meet wood need of Bhadrachalam mill
Financial Express
Sept 30, 2008
ITC to buy paper waste at Rs. 4.50 a kg
The Hindu
June 11, 2008
ITC Paperboards to recycle waste
Economic Times
Nov 01, 2007
ITC social forestry project on greening of wastelands
 The Hindu Business Line
Sept 26, 2007
ITC hiking capacity at Bolaram facility
 Hindu Businessline
Aug 28, 2007
ET I N T E R A CT I V E with Pradeep Dhobale
 Economic Times
Jan 20, 2007
ITC to invest Rs 1,540 cr in its paper units by Oct 2008
The Hindu
Dec 20, 2006
New, hygienic food packaging from ITC
Indian Express
Oct 19, 2006
ECF `mishti` boxes help ITC board sales
Business Standard
Jan 29, 2006
ITC Paperboards targets Rs 100 cr sweetmeat packaging mkt
The Economictimes.com
Jan 29, 2006
ITC to invest Rs 2,500 cr in green field ECF paper plant
The Hindu Business Line
Aug 17, 2005
Creating farm jobs through silviculture — ITC paperboards unit emerging 'carbon positive'
The Hindu Business Line
Apr 15, 2005
ITC 'water-tight' policy proves beneficial
The Hindu Business Line
Apr 25, 2005
Creating farm jobs through silviculture — ITC paperboards unit emerging 'carbon positive'
The Hindu Business Line
April 15, 2005
Paper gains?
The Economic Times
Nov 17, 2003
ITC Acquires Bipco Unit For Rs 233 Cr
The Financial Express
Nov 08, 2003
ITC signs pact to acquire Bilt paperboards unit
Business Standard
Nov 08, 2003
ITC to ramp up paper arm capacity
Business Standard
July 11, 2003
ITC gets Golden Peacock award for cleaner tech
The Hindu Business Line
June 16, 2003
ITC to price chlorine-free paper "competitively"
Business Standard
May 15, 2003
Chlorine-free tech to cost paper industry Rs 6000cr
The Times of India
April 29, 2003
ITC places big bets on its paper division
The Economic Times
Feb 23, 2003

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